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TP-T28 / TP-T50 Wire and Metal Terminal Ultrasonic Welding Machine

  • TP-T28/TP-T50

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Description

Designed for high-reliability metal joining, the TP-T28 and TP-T50 ultrasonic welders are specifically engineered for copper-to-copper applications — welding copper wire onto a copper plate. They deliver consistent, low-resistance connections with minimal heat input, making them ideal for electric vehicle battery packs, busbars, and other high-current electrical assemblies.

Built with robust construction and advanced ultrasonic control, the TP-T series ensures stable energy output, precise weld time, and long tool life. Customization options for welding tips, fixtures, and power upgrades make these machines adaptable to a wide range of production requirements.

Both models feature a modular 3-part design (display + controller + welding host) for easy integration, maintenance, and process monitoring. The welding width and terminal fixing tool are customized according to your wire size and terminal shape, ensuring optimum contact and joint strength.

Machine Parts – Each unit comprises a display panel, a controller, and the welding host.

Optional Transformer – For the TP-T28, a 110V→220V transformer is available; for the TP-T50, an optional 207V/480V→380V transformer can be supplied to suit different site voltages.

Key Features:

  1. Copper-to-Copper Welding – Specifically engineered for welding copper wire onto copper plate and copper plate to copper plate.

  2. Low-Resistance Connections – Delivers consistent, low-resistance joints with minimal heat input.

  3. Stable Ultrasonic Control – Ensures stable energy output, precise weld time, and long tool life.

  4. Modular 3-Part Design – Display + Controller + Welding Host for easy integration, maintenance, and process monitoring.

  5. Customizable Tooling – Welding width and terminal fixing tool customized based on wire size and terminal shape.

  6. Optional Voltage Transformers – Available for different site voltage requirements.


ModelTP-T28TP-T50
FunctionWelding copper wire with copper plate / copper plate with copper plate
Welding capacityRecommend 5-28mm² (based on products)Recommend 5-50mm² (based on products)
Power Supply220V, 50/60Hz380V, 50/60Hz
Power4000W (upgraded available)6500W (upgraded available)
Welding WidthCustom based on wire size
Cable Strip LengthRecommend 15-18mm (Too long strip length will affect the welding quality)
Terminal Fixed ToolCustom based on terminal shape
Frequency20K
Air ConnectionClean dry compressed air, 0.60-0.75 Mpa / 6.5-7.5 barClean dry compressed air, 0.60-0.75 Mpa / 6-7.5 bar
Machine PartDisplay + Controller + Welding Host Optional transformer: 110V to 220VDisplay + Controller + Welding Host Optional transformer: 207V/480V to 380V
WeightAbout 150kg
  • Electric vehicle battery packs

  • Busbars and high-current electrical assemblies

  • Copper wire to copper plate welding

  • Automobiles, electronic appliances, motors, communication equipment, mechanical equipment, and instrumentsTP-T28 Wire and metal terminal ultrasonic welding machine (3)

Frequently Asked Questions

What does the TP-T28/TP-T50 wire and metal terminal ultrasonic welding machine do and what is its primary use?

The TP-T28 and TP-T50 are ultrasonic welders for copper-to-copper applications, welding copper wire onto copper plates for EV battery packs, busbars, and high-current electrical assemblies.

What are the key specifications for each model?

TP-T28: 5-28mm², 220V, 4000W (upgradable). TP-T50: 5-50mm², 380V, 6500W (upgradable). Both: 20KHz frequency, 0.60-0.75MPa clean dry compressed air, recommended cable strip length 15-18mm, weight about 150kg.

What are the unique features of the TP-T series compared to other welding machines?

Key features include copper-to-copper welding with minimal heat input for low-resistance connections, modular 3-part design (display + controller + welding host) for easy integration and maintenance, customizable welding tips and fixtures, and optional transformers for different site voltages.

What are the power, air, and space requirements for installation?

TP-T28 requires 220V, 50/60Hz (optional 110V→220V transformer). TP-T50 requires 380V, 50/60Hz (optional 207V/480V→380V transformer). Both require 0.60-0.75MPa clean dry compressed air and weigh about 150kg. They require dedicated floor space.

What are the delivery, installation, and after-sales support terms?

Standard machines are ready in 3-5 workdays; customized orders require confirmation. The machine is shipped with a manual and video for self-installation. Technical support is available via phone, email, or video. Spare parts are sent via FedEx or DHL for fast delivery.

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