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HT-WD60
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Description
The HT-WD60 is a detection system purpose-built for the efficient inspection of double-row wire harnesses. It incorporates core functions such as automatic focusing, rapid image processing, and intelligent recognition, making it suitable for inspecting a wide variety of wire harness types and complex structures. The equipment supports sequential inspection of multiple wire harnesses with different shells and can identify wires with a diameter as small as 0.38 mm. It is also capable of detecting cable position and diameter, ensuring quality control and traceability for every wire harness.
In terms of image processing, the system achieves an image processing speed of 2–10 milliseconds, enabling high-speed inspection with a UPH (units per hour) of ≥1,000 wires. This meets the demands of industrial-grade mass production. It supports gapless wire recognition and dual-color wire recognition, adapting to various wire types. Defective product data can be automatically saved in Excel or image format for convenient subsequent analysis and quality traceability.
Furthermore, the equipment provides a WebService interface, allowing seamless integration with enterprise MES systems for centralized data management and production informatization.
Key Features:
Automatic Focusing – Ensures clear imaging and reliable recognition across different harness configurations.
High-Speed Image Processing – Image processing speed of 2–10 ms supports UPH ≥1,000 wires/hour for mass production environments.
Fine Wire Recognition – Capable of identifying wires as small as 0.38 mm in diameter.
Cable Position & Diameter Detection – Verifies both position and diameter for comprehensive quality control.
Multiple Shell Support – Supports sequential inspection of multiple wire harnesses with different shells.
Gapless & Dual-Color Wire Recognition – Adapts to various wire types and complex structures.
Defect Data Export – Automatically saves defective product data in Excel or image format for analysis and traceability.
MES Integration – WebService interface enables seamless connection with enterprise MES systems.
| Model | HT-WS5 | HT-W60 | HT-WD60 |
| Features | Single layer, primary color sequence inspection | Single layer, inspection of more product types | Double layer, basic color sequence inspection |
| Software Functions | |||
| Cable Color Sequence | OK | OK | OK |
| Cable Location | OK | OK | OK |
| Cable Diameter | OK | OK | OK |
| Gapless Wire | OK | OK | OK |
| Two-Color Wire | OK | OK | OK |
| Front/Back Side Discrimination | OK | OK | NO |
| Shell Error Alarm | OK | OK | NO |
| Lock Plate Recognition | OK | OK | NO |
| Multiple Shells (Template) | NO | OK | NO |
| Auto Focus | NO | OK | NO |
| Terminal Position | NO | OK | NO |
| Terminal Reverse Insertion | NO | OK | NO |
| Spiral Strip Wire | NO | OK | NO |
| High Temperature Wire | NO | OK | NO |
| Hybrid Cable | NO | OK | NO |
| Color Deviation Wire | NO | OK | NO |
| Color Block Detection | NO | OK | NO |
| PIN Removal Detection | NO | Optional | NO |
| Hardware configuration | |||
| High-resolution camera | OK | Optional | Optional |
| Defective product box | NO | Optional | Optional |
| Continuity detection | NO | Optional | Optional |
| Voice coil motor marking | NO | Optional | Optional |
| Electromagnet marking | Optional | Optional | Optional |
| Attachment function | |||
| Data management | NO | OK | NO |
| Wire harness ID reading | NO | OK | NO |
| Label printing | NO | Optional | NO |
| MES function | NO | Optional | Optional |
The HT-WD60 is a dual-row housing wire sequence detection equipment for efficient inspection of double-row wire harnesses with automatic focusing, rapid image processing, and intelligent recognition for quality control and traceability.
Image processing speed: 2-10 milliseconds. UPH: ≥1000 wires/hour. Minimum detectable wire diameter: 0.38mm. Supports gapless wire and dual-color wire recognition. Defective data saved in Excel or image format. WebService interface for MES integration.
Key features include dual-row housing inspection capability, automatic focusing, rapid 2-10ms image processing, 0.38mm minimum wire detection, gapless and dual-color wire recognition, MES integration via WebService, and defective product data export in Excel or image format.
Specific power and dimension details are not provided on the page. The equipment is designed for industrial-grade mass production with a WebService interface. Please contact Wirepro directly for detailed installation specifications.
Standard machines are ready in 3-5 workdays; customized orders require confirmation. The machine is shipped with a manual and video for self-installation. Technical support is available via phone, email, or video. Spare parts are sent via FedEx or DHL for fast delivery.
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